2008 ISOM/ISE Workshop:

RFID & Supply Chain Information Management

 

Coordinators:

Amar Sapra

Selwyn Piramuthu

 

Sponsors:

SCALE Center (ISE Department)

Center for Supply Chain Management & DIS Forum(ISOM Department)

 

 

Information Systems and Operations Management

& Industrial and Systems Engineering

University of Florida

February 15-16, 2008

 

 

RFID & Supply Chain Information Management

2008 ISOM/ISE Workshop Program

 

Thursday, February 14, 2008

7pm – 9:30pm

Kick-off dinner

Han’s

 

Friday, February 15, 2008

Time

Event

Location

7:30am – 8:30am

Breakfast & welcome

UF Hilton

8:30am – 9:15am

Adam Mersereau (UNC): Information-Sensitive Replenishment when Inventory Records are Inaccurate

9:15am – 10am

Gary M. Gaukler (Texas A&M): Item-Level RFID in the Retail Supply Chain: Product Availability and Demand Forecasting

10am – 10:30am

Break

10:30am – 11:15am

Benoit Montreuil (Laval): Item-Level RFID in Retail Facilities: Exploratory Investigation of its Value Creation Potential for Enabling the Real-Time Retail Demand and Supply Chain

11:15am – 12:00pm

Manu Goyal (Maryland): Strategic Information Management under Leakage in a Supply Chain

12:00pm – 1:30pm

Lunch

1:30pm– 2:15pm

Metin Cakanyildirim (UT-Dallas): Partially Observed Inventories: Signals, Sufficient Statistics and Approximations

2:15pm – 3pm

Jacques Roy (HEC-Montreal): Cost-Benefit Analysis of a Potential RFID Deployment in a Cruise Ship Supply Chain Context

3pm – 3:30pm

Break

3:30pm – 4:15pm

Tim Huh (Columbia): A Periodic-Review Inventory Model with Unobservable Demand

7:00  pm– 9:30 pm

Reception                                      

Tapas 12 West

 


Saturday, February 16, 2008

Time

Event

Location

8am – 9am

Breakfast

UF Hilton

9am – 9:45am

Diego Klabjan (Northwestern): Next Generation Business Applications for Radio Frequency Identification

9:45 – 10:30am

Lawrence V. Snyder (Lehigh): Supply Disruptions and the Reverse Bullwhip Effect

10:30 – 10:45am

Break

10:45 – 11:30am

Sean Marston (Florida): The Impact of Digital Technologies on Government Cultural Policies

11:30am – 12:00pm

Brown-Bag Lunch

 


RFID & Supply Chain Information Management

2008 ISOM/ISE Workshop Program

 

Adam Mersereau (UNC)

Information-Sensitive Replenishment when Inventory Records are Inaccurate

The vast majority of inventory management research assumes that the inventory manager knows with certainty his inventory position. Recent empirical research, however, calls this assumption into question and reveals the reality of inventory management in practice: inventory records do not necessarily match the physical inventory on the shelf. Radio Frequency Identification (RFID) has been proposed as a solution to the problem of record inaccuracy. Instead, our interest is in intelligent inventory management tools that mitigate the costs of record inaccuracy, even without investment in RFID.

                We study an inventory system with imperfect inventory records and unobserved lost sales. Record inaccuracies in our model are assumed to arise via an “invisible” demand process that perturbs physical inventory but is unobserved by the inventory manager. When inventory records are inaccurate, the true inventory level on the shelf is a random variable from the perspective of the inventory manager. We propose tracking inventory using a Bayesian Inventory Record (BIR), a probability distribution that evolves over time to reflect the inventory manager’s beliefs about the true inventory level, given replenishment and sales observations.

                We formulate the problem of optimal BIR-based replenishment as a partially observed Markov decision process (POMDP). We analyze one- and two-period versions of the problem, isolating and interpreting impacts of record inaccuracy and invisible demand on the replenishment decision. In our setting, replenishment decisions in different time periods are coupled for two reasons: (1) because leftover inventory persists between periods, and (2) because replenishment decisions impact the shape of the BIR. The latter reason we call an “information effect,” and we find that it typically incentivizes a forward-looking inventory manager to stock less than he otherwise would. In this way, our research connects with known results on demand learning with censored observations, where an analogous information effect incentivizes an inventory manager to stock more.

                We examine information-sensitive replenishments over longer horizons using an approximate POMDP algorithm inspired by the artificial intelligence literature. In numerical experiments, we find that our approximate POMDP algorithm achieves lower average cost than the myopic policy by ordering less. The approximate POMDP algorithm also achieves lower BIR standard deviations on average, suggesting that an information effect at least partially explains the difference between the myopic and forward-looking policies.

 

 

 

 

Gary Gaukler (Texas A&M)

Item-Level RFID in the Retail Supply Chain: Product Availability and Demand Forecasting

In this talk we characterize some of the operational benefits of item-level RFID in a retail environment. We examine a retail operation with backroom and shelf stock under the assumption of multiple replenishment and sales periods. Backroom stock is replenished according to a periodic-review order-up to policy and shelf stock is replenished continually from the backroom.

                Replenishment decisions are made based on demand forecasts that are updated in each sales period based on previous sales. The influence of item-level RFID is two-fold: first, it directly affects the amount of products sold. Second, it indirectly affects the retailer's demand forecast: more products sold mean a higher demand forecast, which means a higher order-up to level in the backroom. We derive the optimal order-up to levels for backroom stocking for both the RFID and no-RFID cases, and we examine the relative magnitude of the direct (i.e., sales) and indirect (i.e., forecast-driven order-up to levels) effects on expected retailer profit. A numerical study of the dynamics of this system reveals several insights that are of managerial interest.

 

 


Benoit Montreuil (Laval)

Item-Level RFID in Retail Facilities: Exploratory Investigation of its Value Creation Potential for Enabling the Real-Time Retail Demand and Supply Chain

In  this  paper  we  focus  on  retail  demand  and  supply  chains  exploiting  RFID  enabled  retail facilities.  Currently,  in  retail  facilities  RFID  implementation  is  mostly  limited  to  either  back store  portals  for  case  identification.  Some  rare  implementations  are  geared  for  item  level identification,  such  as  Gillette’s  smart  shelves  for  its  disposable  razors.  As  technology progresses  and  costs  diminish,  there  will  be  ever  more  potential  for  large  scale  deployment of  itemlevel  RFID  in  retail  outlets.  Furthermore,  as  triangulation  capabilities  expand,  such RFID  implementations  will  gradually  enable  realtime  threedimensional  positioning  of tagged  items  through  retail  facilities.  As  technology  progresses,  the  potential  for  realtime management  of  retail  facilities  exploiting  RFID  generated  live  positional  information.  Yet the adoption  of  these  technologies  will  depend  strongly  on  the  value  generated  through  the retail  demand  and  supply  chain,  from  the  consumers  to  the  manufacturers.  

Our  team  has  developed  the  LiveRetail  experimental  platform  for  enabling  the experimentation  of  realtime  management  of  RFID  equipped  retail  facilities.  It  combines  a retail  facility  configurator,  an  agentbased  retail  simulator  and  a  webconnected realtime retail  management  cockpit.

In  the  paper  we  first  present  the  architecture  and  functionality  of  the  LiveRetail  platform. Second  we  then  describe  the  key  learnings  from  our  early  experimentation  with  the platform relative  to  value  generation  through  the  retail  demand  and  supply  chain.  Third  we extrapolate from  our  early  findings  so  as  to  project  the  potential  impact  of  itemlevel  RFID  on  large retail  networks,  large  consumer  goods  manufacturers,  and  consumers.

 

 [Joint work with Angel  Ruiz  and  Driss  Hakimi]

 

Manu Goyal (Maryland)

Strategic Information Management under Leakage in a Supply Chain

 

                The importance of material flow management for a profit-maximizing firm has been well-articulated in the supply chain literature. We demonstrate in our analytical model that a firm must also actively manage information flows within the supply chain, which translates to controlling what it knows, as well as what its competitors and suppliers know.

                Our model of a supply chain consists of two horizontally competing firms sourcing from the same supplier. One firm (the ‘incumbent’) takes a lead in introducing a new product in the market, the demand for which is uncertain. The incumbent can invest in obtaining demand information not directly accessible to its competition. The second firm (the ‘entrant’) follows the incumbent in the market with the same or a perfectly substitutable product. Both firms source a component of the product from the (common) supplier. Now, if the incumbent has acquired information, his order to the supplier is likely to reflect some of that information. The supplier in turn could leak the incumbent’s order information to the entrant. This structure in its barest form captures the essence of numerous examples of supplier-driven leakage, highlighted as a leading supply chain risk in multiple surveys.

                We formally show that the supplier always leaks the incumbent’s order information to the entrant. As a result, when the incumbent acquires information, its drive to control information flows within the supply chain can trigger operational losses through material flow distortion. Hence the firm may prefer not to acquire information even when it is costless to do so. However, if acquired, demand information is always disseminated in the supply chain, aided by leakage. This result is in stark contrast to the extant literature which argues that demand information is not shared in similar settings. Thus, in equilibrium, information asymmetry is dissipated in the supply chain - either all firms are privy to demand information or none are. Our results underscore the importance of Strategic Information Management - actively managing the supply chain’s information flows, and making trade-offs with material flows where appropriate, in order to maximize profits.

 

[Joint work with Krishnan S. Anand]


Metin Cakanyildirim (University of Texas at Dallas)

 

Partially Observed Inventories: Signals, Sufficient Statistics and Approximations

 

In many inventory control contexts, inventory levels are only partially (i.e., not fully) observed.  We discuss the recent developments in the partially observed inventory systems and the associated models.  In these models, the inventory level or the customer demand is observed via surrogates (signals).  The system state turns out to be the conditional distribution of the inventory/demand given a history of these signals.  In some models, this history can be summarized by several statistics called sufficient statistics. For example, the information delay and some censored demand models accept sufficient statistics.  When no sufficient statistic exists, we are forced to approximate the conditional distribution. 

                An option is to approximate the conditional distribution with its mean and variance.  This methodology is applied to the zero-balance walk model where the demand is not observed, the inventory level is noticed when it reaches zero, the unmet demand is lost, and replenishment orders are decided so as to minimize the total discounted costs over an infinite horizon.  This problem has an infinite-dimensional state space, which makes it difficult to obtain a simple optimal policy.  We compare approximations that are based on the mean/variance or just the mean of the inventory level.  The mean based approximation has the customary dynamic programming equation of the fully observed problem, while the mean/variance based approximation has a novel equation that resembles a mixture of equations of the fully and partially observed problems.  Value functions of both the mean/variance based policy and the mean based policy can be used to obtain lower bounds for the actual cost, but the bound obtained from the former policy is stronger.  Moreover, the former policy coincides with the latter policy when the variance of the inventory level is zero.  Hence, the mean/variance based policy generalizes the policy of the fully observed problem. 

                Another option is to solve the actual problem by using numerical methods (such as a finite family of polynomials) to represent the conditional distribution.  We report a preliminary comparison of the mean/variance based policy and the numerical solutions.

                Our methodologies can be used to evaluate the benefit of technologies, such as RFID tags, from the inventory management point of view.  These technologies provide richer, real-time information to inventory managers in the form of more accurate measures of inventory or more signals.  In a sense, they make a partially observed problem more of a ``fully observed problem”.  The difference between the optimal cost of the partially observed problem and that of the fully observed problem is (a bound on) the benefit of the technology.  This benefit can be used to make an objective case against or for the technology.  The objectivity here is critical for companies hesitantly considering new technology implementations like RFID tags.

 

[Joint work with Alain Bensoussan, Suresh Sethi]

 


Jacques Roy (HEC Montréal)

Cost-Benefit Analysis of a Potential RFID Deployment in a Cruise Ship Supply Chain Context

Despite simplifying assumptions to the contrary, most project managers understand that people are both important and different. Sometimes, at the nascence of the project (i.e., before the final concept or pre-concept) the people can be more important than the project aspects because the right people might change the entire direction of a project and vastly improve project outcomes. Moreover, people are different – they can possess different skills, different experiences, different levels of creativity and different analytical abilities.

Our objective is to consider the impact of the people that implement a project on future project outcomes. To be specific, we seek to determine which people-metrics (if any) based on past performance will be better at forecasting future project outcomes and under what conditions. Our findings could be potentially applicable to many decisions involving people and summarizing their past performance. In particular, our findings could improve early or pre-concept forecasting when the people on the project might be the most important determinants of the project’s future outcome. For example, when finding a new cure for a disease or inventing a new distribution channel, the creativity and insights of the people might be far more important than the initial product concept.

We study (both theoretically and empirically) six people-metrics based on past performance - the mean of the past project outcomes for a person, the number of past project outcomes, the maximum past project outcome, the minimum past project outcome, the range (i.e., maximum minus minimum) of the past project outcomes and the last observed past project outcome.

We find, for example, that when people with a higher number of past project outcomes have a higher potential (i.e., the probability of more favorable outcomes), the maximum-metric is always more highly correlated with future project outcomes (i.e., forecasts better) than the mean-metric. The minimum-metric is always better than the mean-metric when people with a higher number of past project outcomes have lower potentials. The range-metric and number-metric both are better than the mean-metric when people of different potentials are sufficiently heterogeneous in terms of the number of past project outcomes. Finally, the mean-metric is always more correlated with future project outcomes than the last-metric is.

Apart from pre-concept forecasting, this analysis should be valuable for many activities including providing information for decisions related to selecting people for specific projects and demonstrating that individual people do matter.

[Joint work with Simon Véronneau]

 


Tim Huh (Columbia)

A Periodic-Review Inventory Model with Unobservable Demand

 

We consider a single-product periodic-review inventory system.  In each period, we assume that the system faces two types of uncertain demand, recorded and unrecorded; the recorded demand refers to the paying customers whose transactions are updated in the system whereas the unrecorded demand refers to the reduction of inventory without being updated in the system, either due to information system incapability (unrecorded sales) or pilferage (loss).  Any demand that cannot be satisfied immediately upon arrival is lost, and incurs a corresponding lost sales penalty cost.  Due to the presence of unrecorded demand, the actual and the recorded inventory levels may disagree, but the managerial decisions, such as inventory counting and replenishment, must be made solely on the recorded inventory level.  In our model, we assume that whenever inventory stocks out, the manager incurs a fixed penalty cost, and becomes informed of the stock-out event.  Furthermore, we assume that inventory counting is costly, but is necessarily performed as a part of the inventory replenishment process. 

                While the actual inventory level at a given period depends on the entire history of the observed process (inventory records), we identify that sufficient information is captured by the pair of (i) the recorded inventory level and (ii) the number of periods since the last inventory correction.  Under mild technical conditions, we obtain several monotonicity structural results, relating the actual inventory level and the recorded inventory levels, which are useful developing the structure of the optimal policy.  If the unrecorded demand consists of unrecorded sales and the inventory cost is charged based on the maximum storage capacity, then we show the optimality of a two-parameter policy, called the (l, S) policy.  If unrecorded demand is either unrecorded sales or loss and the inventory cost is charged based on the actual inventory level in each period, then we identify a sufficient condition for the optimality of (l, S) policy, which is shown to be optimal in our numerical experiments.  

 


Diego Klabjan (Northwestern)

Next Generation Business Applications for Radio Frequency Identification

RFID is moving from early stages of slap-and-ship to integration with existing systems and business applications. It is the latter that will yield a return on investment. In addition to existing business applications such as promotions execution we discuss in details two new novel applications.

                We present new models that capture real-time status of shipments and make optimal inventory control decisions. In addition, we show analytically that RFID real-time data yield better inventory control policies than the traditional setting. RFID data can also be explored in expediting replenishment orders. We introduce so-called sequential systems, which have nicely structured policies. The regular and expediting orders follow a base stock type policy.

 


Lawrence V. Snyder (Lehigh University)

 

Supply Disruptions and the Reverse Bullwhip Effect

Hurricane Katrina in 2005 crippled much of the U.S. oil drilling and refining capacity, and as a result, demand for gasoline nationwide was very volatile in the days and weeks following the storm.  On the other hand, production was quite stable, since drillers and refiners were operating at their (newly reduced) capacity.  This is the opposite of the classical bullwhip effect (BWE), in which demand/order volatility increases as one moves upstream in the supply chain.  We postulate the existence of a “reverse bullwhip effect” (RBWE) that occurs during and immediately after supply disruptions. 

                      We introduce two analytical models to demonstrate the existence of the RBWE.  In the first, we assume that a single buyer procures product from a single seller that is subject to disruptions in the form of capacity shocks.  A change in capacity causes a change in the price of the product.  If the buyer anticipates further price changes in the future due to a prolonged disruption, he may purchase a quantity that differs from the quantity specified by his steady-state demand curve.  We provide conditions under which the variance of (an approximation of) the order quantity exceeds the variance of the capacity, and therefore that the RBWE occurs.  We also prove that the magnitude of the RBWE increases with either the severity or the duration of the disruption.

                      Our second model examines buying patterns when multiple retailers compete for scarce product from a single supplier.  This model is based on the “rationing game” discussed by Lee, et al. (1997), who argue that the BWE occurs between the retailers and their customers (i.e. the retailers’ orders are more volatile than their customers’ demands).  We examine this claim more closely, verifying it under certain conditions and questioning it under others.  Furthermore, we argue that the capacity uncertainty causes the RBWE to occur in the upstream portion of the supply chain; that is, that the retailers’ orders are more volatile than the supplier’s orders.  Finally, we consider an alternate pricing structure in which the retailers pay for every unit ordered, plus a separate price for units actually received.  This pricing structure discourages retailers from inflating their orders too severely.  We demonstrate that this pricing structure causes a Nash equilibrium of order quantities to exist where it otherwise would not, and we prove the resulting existence of the (R)BWE.

 

 [Joint work with Zuo-Jun Max Shen, Ying Rong]

 


Sean Marston (Florida)

The Impact of Digital Technologies on Government Cultural Policies

            Many countries limit the influence of foreign cultural products such as music, film, and television programs to protect their cultural identify.  Commonly observed tools include Quotas, tariffs, and subsidies.   However, the advances in digital technology create new avenues, such as internet, for consumers to access foreign entertainment programs. This calls a re-examination of the effectiveness of these traditional tools.  We create a unified analytical framework to study the impact of digital technology on cultural protection policies. We find that the performances of these tools are greatly affected by the quality difference between domestic and foreign entertainment programs (through both traditional channel and Internet), and quota produces the least social welfare no matter whether there is leakage through internet.

 

[Joint work with Kenny Cheng, Jane Feng,  Gary Koehler]